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OSHA Maintenance Procedures for PSM and EPA RMP Mechanical Integrity
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Administration, Electrical, Fixed Equipment, Inspection, Instrumentation, Rotating Equipment, and Rigging. User configurable. Provided in Microsoft Word Format. 97 procedures delivered to buyer via email.


CategoryProcedure Name 
Administration   Development of Maintenance Procedures 
  QA/QC Plan 
Electrical Equipment   Service/Maintenance for 600V Electrical Cable 
  Field Testing/Troubleshooting of an Electric Motor 
  Replacing Explosion Proof Receptacle  
  Electrical Substation Periodic Inspection 
  Cutler Hammer 600V Motor Starters 
 Procedure for Substation Service Transformers 
  Maintenance Procedure for Equipment Grounding 
  Troubleshoot/Removal of a 480V Motor Starter 
  Procedure for Replacing Lamps  
  Megger Test for Insulation Breakdown  
  UPS / Uniterruptable Power System Checkout 
Fixed Equipment   Remove, Clean and Re-Install Bundle from an Exchanger 
  Test and Repair of an Exchanger (in place) 
  Clean, Inspect and Repair of a Heater 
  Clean, Inspect and Repair of a Tower 
  Clean, Inspect and Repair of a Drum 
  Clean, Inspect and Repair of a Vessel 
  Clean, Inspect and Repair of a Tank 
  Installing Isolation Blind and/or Blind Flange to Processing Piping or Equipment  
  Installation/Removal of Screwed Piping Sections 
  Replacement of Flanged Piping Sections  
  Remove/Replace a Plug 
  Replacement of a Screwed Valve 
  Replacement of a Flanged Valve 
  Repack a Valve 
  Repair or Replace Steam Traps 
  “Hot Bolting” of a Flange 
  Hydrostatic Pressure Test for Shop Fabricated Pipe 
  Replacement of Butt or Socket Weld Piping Sections and Associated Components 
  Welding on Towers/Vessels or Exchangers 
  Install, Remove, or Modify Structure and Platforms 
Inspection  Inspection Procedure for Shell and Tube Heat Exchangers 
  Inspection Procedure for Active Non-Trayed Pressure Vessels 
  Inspection Procedure for Active Trayed Pressure Vessels 
  Inspection Procedure for Air Cooled Heat Exchangers 
  Inspection Procedure for Leak Testing 
  Inspection Procedure for Fired Heaters 
  Inspection Procedure for Liquid Penetrant Examination 
  Inspection Procedures for Pressure Relieving Devices 
Instrumentation  High Risk Equipment Calibration 
  Analytical Equipment 
  Testing Alarm Devices & Shutdowns 
  Function Check/Removal/Installation of a Honeywell Smart Pressure Transmitter  
  Shop Checkout Procedure for the Rosemount Model 1151 Pressure Transmitter  
  Shop Checkout Procedure for the Rosemount Model 1151 Differential Pressure (D/P) Transmitter  
  Shop Checkout Procedure Moore Industries MVX Millivolt Transmitter  
  Shop Checkout Procedure Ashcroft (Duragauge) Standard Pressure Gauge  
  Functional Check of a Teledyne Analytical Portable Flue Gas Analyzer (Model 980)  
  Shop Checkout Procedure for the Fisher Pneumatic Level Controller/Indicator Transmitters
   with Cage (External Float) or Cageless (Internal Float) Displacer Sensors
 
  Shop Checkout Procedure for the Fisher Type 546 Electro-Pneumatic Transducer (I/P) 
  Shop Transmitter Checkout Procedure for the Honeywell Smart Transmitter  
  Shop Testing/Repair of Single and Double Ported, Plug Type, & Diaphragm Actuated Control Valves 
  Function Check/Removal/Installation of a Flow Transmitter (Honeywell Smart)  
  Function Check/Removal/Installation of a Pressure Transmitter (Honeywell Smart) 
  Function Check/Removal of a Cage Type Displacer Level Transmitter  
  Function Check/Removal of a Control Valve 
  Function Check of a Precision Continuous Viscometer 
  Replacement of a Butterfly Valve 
  Installation/Removal/Function Check of a Pressure Switch 
Rotating Equipment  Shop Repairs to a Horizontal Barrel Centrifugal Pump 
  Rebuild & Certify Relief Valves Per State Code 
  Shop Repairs to a Horizontal Split Case Pump 
  Shop Repairs to a Vertical In-Line Pump 
  Shop Repairs to a Vertical Sump Pump 
  Shop Repairs to a Turbine 
  Shop Repairs to a Reciprocating Chemical Injection Pump 
  Shop Repairs to a Gearbox 
  Shop Repairs to a Centrifugal Compressor 
  Shop Repairs to a Mixer 
  Shop Repairs to a Fan or Blower 
  Shop Repairs to a Gear Pump 
  Remove, Repair, and Reinstall a Horizontal Pump 
  Remove, Repair, and Reinstall a Reciprocating Pump 
  Remove, Repair, and Reinstall a Turbine 
  Remove and Reinstall an Electric Motor 
  Remove, Repair, and Reinstall a Fan 
  Remove, Repair, Reinstallation of a Gearbox 
  Replacement of Valves on a Reciprocating Compressor 
  Remove, Repair and Reinstall a Horizontal Split Case Pump Motor Driven 
  Remove, Repair and Reinstall a Horizontal Gear Pump Motor Driven 
  Remove, Repair and Reinstall a Vertical Sump Pump Motor Driven 
  Remove, Repair and Reinstall a Vertical In-Line Pump Motor Driven 
  Remove, Repair and Reinstall a Reciprocating Pump Motor Driven 
  Remove, Repair and Reinstall a Horizontal Split Case Pump Turbine Driven 
  Remove, Repair and Reinstall a Mixer on a Tank 
  Repack a Centrifugal Pump 
  Repairs to API Separator (Skimmer) 
  Remove, Repair and Reinstall a Vertical Water Well Motor Driven  
  Removal, Repair, Install a Cooling Tower Fan and Gear Box 
  Turbine Overspeed Test Procedure 
Rigging  Choker, Wire Rope Sling, Metal Mesh Sling, Synthetic Webbing Slings, & Natural/ Synthetic Fiber Rope Inspection 
  Hand Operated, Electrical or Air-Powered Chain Hoists & Hook Inspection 
  Mobile Crane & Standing Wire Rope Inspection 
  Mobile Crane Lifting Procedures 
  Tackle Blocks, Eye Bolts, & Shackles Inspection 

Why spend time writing OSHA PSM and EPA compliant maintenance procedures from scratch? 

Professionally written Maintenance Procedures in friendly Word format that you may modify to suit your needs. User configurable.